Zero Rust® Primer – High-Performance Rust Inhibitor for Metal & Steel Surfaces (12 oz Aerosol Cans – Available in 2, 4, or 6 Packs)
Zero Rust® Primer is a high-solids, phenolic-modified alkyd coating engineered to prevent rust and corrosion by forming a durable, oxygen-blocking barrier at the steel level. This direct-to-metal (DTM) primer bonds tightly to new, weathered, or marginally prepared metal, cutting off oxygen to stop the rusting process at its source.
Now available in convenient 12 oz aerosol cans, Zero Rust® Primer is ideal for smaller projects, touch-ups, or hard-to-reach areas. Choose from packs of 2, 4, or 6 to suit your job size and budget.
Safe and easy to use, this single-component, air-dry coating requires no mixing and contains no lead or isocyanates, making it a smart and environmentally conscious choice. Lab-tested and proven, Zero Rust® Primer exceeds 2,000 hours in ASTM B117 salt spray testing, delivering long-term corrosion resistance you can trust.
Perfect for Use On:
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New or weathered steel
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Rusty or partially rusted metal surfaces
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Previously painted metal
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Railings, decorative fixtures, barns, trailers, metal doors, and furniture
Note: Not suitable for surfaces submerged in water for extended periods.
Key Features & Benefits:
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12 oz Aerosol Cans – Easy spray application for convenience and precision
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Available Quantities – Choose from packs of 2, 4, or 6 cans based on project size
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Direct-to-Metal (DTM) – No primer needed; bonds directly to bare or prepared metal
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Superior Rust Control – Seals out oxygen to stop rust at the source
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Single-Component System – No mixing or hardeners required
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High Solids, Low VOC – Environmentally compliant without sacrificing coverage
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Lead & Isocyanate-Free – Safer for users and the environment
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Proven Performance – Over 2,000 hours of salt spray resistance (ASTM B117)
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No Sandblasting Required – Applies well to marginally prepared surfaces
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Optional Topcoat – Use alone or under compatible finishes
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Cost-Effective – Long-lasting, high-performance protection with minimal prep
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Application Versatility – Spray, brush, or roll depending on surface and access
Zero Rust® Primer Application
Category | Details |
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Surface Preparation |
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Thinning |
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Application Method | Apply with spray, brush, or roller. Mix thoroughly before and during use. Apply in two coats using a crisscross pattern for uniform coverage. |
Film Thickness |
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Drying Time |
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Topcoating |
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Service Temperature | Withstands intermittent temperatures of 250–300°F. Black provides the best heat resistance. |
Coverage | Approximately 20–25 sq. ft. per 12 oz Aerosol Can at recommended dry film thickness. |
Available Sizes | 12 oz. aerosols, quarts, and gallons. |
Stock Colors | Black, Red Oxide, Gray, Cat Yellow, White, Safety Yellow, Safety Red. |
Cleanup | Use VOC-exempt solvents like acetone, methyl acetate, or PCBTF for equipment cleanup. Dispose of waste in accordance with local regulations. |
For more detailed instructions, please refer to the official Zero Rust Application Guide (PDF).
Zero Rust® Primer Technical Info
Zero Rust® Primer Application Instructions
Zero Rust® Primer Product Data Sheet
Zero Rust® Primer Safety Data Sheet
Zero Rust® Primer Product Brochure
Excellent for all exterior metal to stop and prevent rust!